Automotive Trims Design & Development

Acquisition

    RFQ-Award
  • Input data & customer requirement
  • Style Analysis
  • Packaging feasibility
  • Master sections
  • Concept study
  • Concept 3D CAD
  • BOM Creation
  • Tool list
  • Concept proposal

Product Development

    Product-Process Development
  • Concept confirmation
  • 3D CAD update
  • CAE
  • VP creation
  • DFMEA
  • KC list
  • Style freeze
  • Detailed design
  • Proto build
  • 3D CAD release
  • C/S approval
  • KPC
  • BOM Update
  • 2D drawings
  • DVP tests
  • Tool and gauge spec

Production & VP Build

    PPAP
  • Tool design and manufacturing
  • Gauges and Fixtures
  • Tool Trials
  • VP build support
  • Issues & root cause
  • ECR management
  • Validations confirmation

Launch & Production

  • Serial life support

Acoustic & Soft Trims Design

Acoustic & Soft Trims Design

Good knowledge of AST parts design guidelines, its materials and manufacturing processes. Expert in providing digital solutions in different tools as per requirement.

  • Engine Compartment And Owal
    •   Hood insulator
    •   Outer dash
    •   Owal
  • Passenger Compartment
    •   Carpet
    •   Insulator
    •   Crash pad
  • Trunk Compartment
    •   Parcel shelf
    •   Trunk side trim
    •   Load floor and tool box

CAE

  • Meshing
  • Mold Flow
    •   Part Fill
    •   Pack Warp
    •   Cooling
    •   Filling Defect
    •   Gas Injection
    •   Hot spot Analysis
  • Static
    •   Rigidity
    •   Abuse Load
    •   Quality Feel
  • Crash
    •   Head Impact
    •   Knee Impact
    •   Pedestrian Impact
    •   Airbag Deployment
    •   FR/RR/Side
  • NVH
    •   Modal Analysis
    •   Frequency Response Analysis
  • CFD
    •   Defrost Analysis
    •   Pressure Drop
    •   Flow Distribution
    •   Directionality
    •   Passenger Comfort
    •   Windshield and Side Glass Velocity
CAE

Injection Tooling

  • Tool Design
    •   Hot or cold runner mold
    •   Single or multi cavity mold
    •   Two or three plate mold
    •   Design as per customer requirement
    •   Design for medium, large and xl tools
injection-tooling
injection-tooling

Manufacturing & Development

Checking Fixture
Checking Fixture
Checking Fixture
  • SLA, SLS part/assembly prototypes
  • Part measurement gauges
  • Lab testing fixtures
  • DV/PV testing support

Manufacturing Engineering

  • Process engineering
  • Fixture design
  • Robotic simulation
  • System layout
  • Production support
biw-line-setup

Staffing Solutions

staffing-solution
  • Temporary Skilled Staffing Services In Below Areas
    •   Plastic Product Design
    •   Plastic Product Development
    •   Onsite Various CAD/CAE Tools
    •   Onsite Manufacturing Engineering

Training

training
  • CAD Software
    •   CATIA V5
    •   Unigraphics
    •   CREO
  • Plastic Product Design
  • Plastic Product Development
  • CAE Software
    •   Meshing
    •   Pre-Post Processing
    •   Moldflow
    •   CFD
  • Tool, gauge & fixture design